Services

Metal Prototyping

VMetal provides metal prototyping and fabrication services including Metal 3D Printing, CNC Machining, Metal Casting and Sheet Metal Fabrication. Send us your 3D file to have a free consultation and instant quote.

Service

Metal Prototyping

VMetal provides metal prototyping and fabrication services including Metal 3D Printing, CNC Machining, Metal Casting and Sheet Metal Fabrication.

Manufacturing Services

3D Printing metal prototype

3D Printing

Rapid, functional, Geometries

large scale art piece metal casting

CNC Machining

Automation, Accuracy, Efficiency

3d modelling

Casting

High Possibility, Mass Production

3d modelling

Sheet Metal

Persistence, Light, Budget

Send us your 3D file to have a free consultation and instant quote.

Metal 3D Printing (SLM)

Rapid, Functional, Complex Geometries

3D Printing | stainless steel | Prototyping | 3D Scanning | Reverse Engineering

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Complex Structure, No Assembling Needed

Metal SLM 3D printing can effectively print intricate designs and challenging-to-machine items, including those with internal cavities, curves and tapered geometries, lengthy or partial thru-holes, conformal cooling channels, and metal mesh or lattice structures. By combining several assembly into a single piece, the time and money spent cutting, welding, and assembling several components is saved.

Without Tooling

Ability to produce pieces without using tools. Custom tooling and fittings are necessary for many conventionally made products. Despite being essential to the production process, these parts take up manufacturing capacity without producing any money. Particularly for low volume manufacturing items, tooling expenses might make fabrication unaffordable.

Regardless of the items manufactured, a metal 3D printer does not require special tooling or fixturing configurations to operate. This decreases manufacturing overhead expenses and speeds up and lowers the cost of producing low-volume items.

Without Detailed Drawings or CAM

Drawings, CAM, or both are necessary for machined items, but not for 3D-printed metal parts. The tool paths necessary to construct the component are automatically generated and carried out by metal 3D printing software. Manufacturers just need to orient a part, choose materials, and adjust basic print parameters rather than creating designs and programming CAM.

The majority of metal 3D printers autonomously generate toolpaths and require little to no monitoring when producing parts. Manufacturers can move more quickly from design to item with less manpower.

CNC Machining

Functional, Accuracy, Efficiency

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Speed Up The Whole Production Line

Moving the human resources down the assembly line can increase the efficiency of manufacturing units by decoupling the production capacity from the necessary staffing levels. In high-production environments and when assembling the product is so sophisticated that it necessitates specialized knowledge that machines cannot imitate, manual assembly lines are known to be more productive.

Accuracy, Consistency

Precision turning machines avoid the chance of human mistake entering into the manufacturing process and resulting in faults because they operate autonomously and without any operator interference. The machines can give more accuracy with no errors when codes and software programs guide the entire operation.

Additionally, unless changed purposefully, these inputs remain essentially unchanged throughout the whole production process, cycle after cycle, maintaining consistency in the end goods. Additionally, the machines can run nonstop for extended periods of time without sacrificing the quality of the work they generate.

Reduce Your Cost

Given the benefits listed above, it should be obvious that using CNC machines for precise component turning may significantly reduce manufacturing costs. The first benefit is that it boosts production and assembly productivity while reducing wasteful material usage.

Similar to that, it lowers energy use and cuts these ongoing operating expenses. Additionally, it discharges any financial responsibility brought on by mishaps and events. Overall, it is one of the most comprehensive strategies to reduce operating costs without sacrificing the operation’s process or quality.

Metal Casting

Large Size, Complex Shapes, Mass Production

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High Possibility

The size, thickness, and shape of castings are essentially unrestricted in the metal casting process; casting wall thicknesses range from 0.3 to 1000 mm, lengths range from a few millimeters to ten meters, and quality ranges from a few grams to more than 300t. For the production of parts with complex shapes, especially those with complex cavities, such as complex boxes, valves, impellers, engine cylinders, propellers, etc., the metal casting process is best.

Wide Range Of Materials Choices

There are numerous materials available for metal castings. For casting, almost any material can be melted into a liquid alloy, including steel, various aluminum alloys, copper alloys, iron alloys, castings made from platinum alloys, and so on. Casting is the only practical forming method for brittle alloy materials with low plasticity, such as regular cast iron. Cast iron is the most commonly used material in industrial production, accounting for more than 70% of total output.

Least Cost Process For Mass Production

Casting performs more economically overall and uses less energy and materials than other metal forming techniques. Its low cost can be attributed to three factors. To begin with, the production processes are adaptable; mass production can be set up as mechanized production. Second, recyclable materials, waste, and old metal can all be used. Last but not least, casting has a certain degree of dimensional accuracy, the allowance is small, and it conserves metal materials and processing time.

Sheet Metal Fabrication

Persistence, Light, Budget

stainless steel sheet metal

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Lightweight

Metal sheets are quite light, which makes them highly portable as well, in contrast to many other materials that are renowned for their toughness but are fairly hefty overall. Additionally, this makes it easier for metal workers and fabricators to handle and maintain these metal sheets.

Easy Repairable

Sheet metals are simple to inspect, and any damage is simple to locate. Most damage may be straightforwardly fixed with little difficulty. Without tearing down the entire building, you must take the broken metal sheet from the structure, fix it, and then replace it.

Low Cost

You receive a highly exact shape when an item is cast or molded, but you also have to pay for the making of a very specific, typically expensive mold. It might be highly expensive to invest in a new mold and tooling for plastic if you wish to modify your item in any way.

Sheet metals and metal fabrication provide contractors, businesses, and other industrial companies cost advantages due to their low cost yet excellent quality. These are advantageous to both them and their customers.

Current Project

VMetal provides all the necessary means to translate the project into metal: Flexible molds in urethane and silicone rubber, complete wax production and chasing, ceramic shell molding, Everdur bronze casting, welding, metal chasing and a full range of patinas.

metal casting

copper alloy

electroplating

zinc

wooden texture coating

copper alloy

anodizing

aluminium

colour painting

stainless steel

metal 3d printing

aluminium

Current Project

VMetal provides all the necessary means to translate the project into metal: Flexible molds in urethane and silicone rubber, complete wax production and chasing, ceramic shell molding, Everdur bronze casting, welding, metal chasing and a full range of patinas.

AL 6061 CNC raw finish

copper alloy

metal casting

AL 6061 CNC raw finish

stainless steel

metal 3d printing

Materials_AllMetals_small_Stainless_Steel

stainless steel

colour painting

AL 6061 CNC raw finish

stanless steel

sheet metal fabrication

AL 6061 CNC raw finish

aluminium

anodizing

AL 6061 CNC raw finish

aluminium

metal 3d printing

AL 6061 CNC raw finish

Zinc

electroplating

AL 6061 CNC raw finish

aluminium

metal extrusion

Know Your Materials

Metals we offer ━━ From prototyping to mass production, we are proud to provide various metals for your needs of material properties, quantities, cosmetic appearance, and production cost. If you are looking for a material we didn’t mention, please contact us for a special request.

AL 6061 CNC raw finish

Aluminum

✔ Low weight
✔ Fast Building
✔ High strength and hardness
AL 6061 CNC raw finish

Stainless Steel

✔ Can apply to Food Processing
✔ Easily machined into diverse shapes
✔ Excellent strength, corrosion resistant

AL 6061 CNC raw finish

Maraging Steel

✔ Ideal Tool Steel for mold designs
✔ Easily fabricated into gears and mandrels
✔ High ductility, strength & wear resistance

AL 6061 CNC raw finish

Bronze / Brass

✔ Strong alloy with corrosion resistance
✔ Unlike iron, neither brass nor bronze rusts
✔ Jewelry size to large sculptures
AL 6061 CNC raw finish

Titanium Alloy

✔ Lightweight & bio-compatible
✔ Sports, medical & aerospace use
✔ Excellent resistance to cavitation

Surface Finishing

Post-Processing ━━ In order to guarantee consistency and quality throughout batch production, we spend time researching and developing each of our post-processing solutions. To make exceptional additive parts, we have carefully selected our post-production finishes to go with our product. No worries till the end.

post processing | surface finishes | electroplating

Electroplating

Aesthetic improvement
✔ Temperature resistance
✔ Increase corrosion resistance

Painting

✔ Aesthetic improvement
✔ Increase corrosion resistance
✔ Increase abrasion resistance

CNC | Aluminum | post processing | surface finish | Anodizing

Anodizing

✔ Aesthetic improvement
✔ Increase corrosion resistance
✔ Increase wear resistance

aluminium | sandblasting

Sandblasting

✔ Smoother
✔ Reduce flaws
✔ Remove old paint
post processing | surface finish | polishing

Polishing

✔ Aesthetic improvement
✔ Increase corrosion resistance
✔ Increase chemical resistance
Brushed stainless steel metallic surface

Brushing

✔ Smoother
✔ Deburring
✔ Edge rounding

Manufacturing Services

To know more, contact us for a free consultation and instant quote.

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